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Quality At A Glance
At Ekta Polypack, the end product passes through 6 Quality check phrases; as a result of which the quality is Superior & Significantly Consistent.
All incoming raw materials are verified; for their respective grades and quality parameters so that we could deliver better results after manufacturing.
Our quality checking phrases; start from the very early stages of the fabric / sacks manufacturing; since blending of raw materials. We monitor and conduct repeated analysis necessary to ascertain that; the consistency as per requirement of GSM; is met; so that the tapes; extracted out of it; gives best results on the looms.
We conduct the following tests to ensure required quality parameters;
Quality
Product Passes
6 Phrases
Blending Ratios
Production Manager conveys the ratio of blending to the Plant Manager; who ensures that; blending of virgin raw material, fillers, master batches, stabilizers are blended according to the order specific requirements; to obtain desired results.
Tape Plant
We have defined Quality Control Systems which ensures; that the Strength, GSM, GPD properties are met, according to the order’s requirement. Plant Manager closely monitor and initiate immediate actions; accordingly to achieve the accuracy in end product of Tape Plant; i.e. tapes.
Maintaining Stocks of Tapes
Since we manufacturer the products on large scale; every single lot is marked with different colour codes; so that tapes of different GSM are stored separately; and to avoid mixing at weaving stages.
Weaving (Looms)
Production Manager communicates the production planning down the line; which is closely monitored by respective Shift-in-charge; continuously which is also cross checked by the Mgr. Production on sampling basis; to ensure that the woven PP / HDPE fabric is achieved with minimal weaving errors; is of accurate size; within tolerance of minus 0% and plus 10 to 20 mm. at a maximum.
Bags
The Printed or Unprinted Polythene film is cut and shaped into individual bags. Specialized bag-making machines are used for this process. The machine will cut and seal the film to create the desired bag size and style
Lamination
Lamination is processed, onto the fabrics which require so. Microns of lamination are conveyed and inspection is done lot-wise; upon the laminated rolls to verify the coating results. This process also involves blending of lamination grades; which are set according to the client’s requirements.
Ekta Polypack Quality Policy
Ekta Polypack LLP is a leading PP woven fabric manufacturer in India, committed to supplying quality products with extreme tear-strength, higher durability and stringent quality checks, across the globe.